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LineView - Real-time Monitoring for Production Lines

LineView is a cutting edge system that takes production line monitoring to the next level.  

LineView is designed by manufacturing operational experts specifically for manufacturing teams.

It provides key information in an easy to view and read format, removing the need for lengthy data analysis, freeing up time to focus on taking improvement action.

LineView has been in use since 2001.  It has a proven track record, and is operating successfully in over 200 high speed production lines.

Key Features

Monitors every machine in the line and is scalable Fully automated PLC fault code tracking at machine level 
True Causal Loss at the bottleneck machine Real-time OEE and 6 Loss analysis
Easy to use at all levels of business Web based - visible from anywhere on your network
Bulit-in action tracking Integrated reporting

Problem

Solution

Manually collected data is not accurate enough

Fully automated data and down reason tracking  without operator intervention

Need the next level of detail for machine stops

Automated trending of PLC fault codes on each machine

Can’t see all your live and historical  factory information in a single place

Overview of entire plant and lines on one screen with drill down to machine level

Current system takes too long to get usable info out so isn’t used properly

Key data designed specifically for manufacturing teams presented in easy to read and use format.  Predefined reports as standard

Current system is not real time

Real time and accurate data visible via web interface to entire business

Current system is more focussed towards the engineering team not manufacturing team

LineView does both. Key data for on the floor team, in depth  machine fault detail, further comment entry for engineering

Current system doesn’t have overall line performance

True Causal downtime and real time 6 loss analysis at the constraint machine. Identifies which machine is having the greatest impact on overall line productivity

Have an existing system on some lines but this can’t be used on lines from other machine suppliers

LineView can be used on any machine or line and is not OEM dependant

Need more detail than the PLC fault code

Add comments and record actions against events

Don’t have all the data we need to drive continuous improvement

Tracks OEE, Efficiency, speed, downtime, planned stops, rejects, MTBF and more

Cost is prohibitive

Scalable from 1 machine to many on a line so only pay for what you need, and grow it at anytime.

Not using the information our current system provides very well

Built in management routines, action tracking, assign targets, and responsibilities.

Product View