XL810 - real-time data for production and performance management

XL is the simplest, fastest, and most powerful way to monitor and improve manufacturing.

XL810 is a bolt-on smart device that includes onboard I/O to monitor your process.

It provides you with a scoreboard for a true visual factory, factory wide real time data and reports for managers to drive continuous improvement.

IoT that scales from machine to enterprise.

Monitor any machine. Anywhere.



  • Accurate OEE and downtime data

  • Real-time results on factory display motivates the team

  • Real-time & historical results on web interface

  • Instant production reports.

  • Teams & Labour

  • Factory Dashboards

  • Email / Text Alerting

  • Export to Excel

  • Self deployed in hours, not weeks

  • Super easy to install and use

  • No software to install

  • Tried and tested for over 15 years

  • Bolt-on. This won’t shut your process down

  • A complete solution in a box

  • No ongoing expensive software licence fees

  • Unlimited users

  • 90 Day trial

XL provides solutions to common manufacturing problems

Unsure how your process is running?

For the floor based team the XL scoreboard is rugged real time visual display showing them key data on how their process is running right now. For the wider production team and management XL has instant built in and customisable production reports and dashboard pages.

Manufacturing productivity too low?

Real time results on factory display motivates the team Accurate downtime data, with customisable downtime reports. Focus on the top losses to ensure the actions you take will have an impact.

Wanting to engage and motivate your team more?

Real time results on factory display motivates the team Instant production reports, no more lengthy end of shift report writing, and spreadsheet wrangling.

Do you want to make downtime and speed losses instantly visible to the plant and management

Real time results on factory display Real time and historical results on web interface. Web based pop-up notifications, email and text alerts

Unable to get real time data?

Built-in I/O to connect to your sensors or PLC outputs

Spending too much time collecting data?

Paperless process, Automatically track downtime. Operators use simple barcode scan to record reasons for down events, and product changes. Built-in and customisable shift, daily reports at the click of the mouse. Automated shift report email Factory wide reporting.

Don't trust manually collected data?

Automatic detection of downtime and running events

Spending too much time or money on another system?

XL is a low cost system. Purchase up front. No ongoing expensive software lease or rental fees. No ongoing expensive software licence fees. Web based with no limit on user numbers

Hard to get past IT?

No software to install, XL is fully self contained. Connect it to your network, provide an IP address, access everything via your browser. Data is secure behind your firewall.

Empower and Motivate Operators

Are you doing a lean thinking, lean manufacturing, productivity improvement, six sigma programme?

Having a highly visual workplace is a critical part of a lean or continuous improvement journey, and is key to engaging and motivating your team.

The team and each individual team member must be able to see and understand, at a glance...

  1. how they should be going, what is the target?

  2. how they are actually going relative to the target? In front or behind?

The scoreboard display gives this real-time information to the operators, helping them to 'Self Measure'.

This in turn can change their behaviour leading to 'Self Improvement', quickly driving the 1st stage of improvement in productivity.​


Easy for Operators

If using a system is too hard, it won't get done.

XL makes it easy for the operators to gather accurate reasons for downtime​.

No more manual recording. No more fighting with screen savers and passwords.

Simply scan a barcode.

You can also enter additional comments to add more info, context, actions etc to an event

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Easy for Team Leaders and Management

If trying to find data and getting reports is too hard, it wont get done.

XL makes it easy for anyone to quickly access data and reports to be used in the continuous improvement process.

Problems at a glance

What problems are resulting in the target not being met?

Summary and deep dive downtime and top losses reports


Instant trend charts

What impact are the problem solving actions having on OEE?

Historical trend charts on 100+ KPI's


Instant Visual Factory

Which line needs more support today?

Live Factory Dashboard in your factory, offices, meeting rooms.


Instant Reports

How long should you spend on preparing shift, daily, weekly and monthly reports?


The information you need at your fingertips, using one of the built in dashboards or reports, or, create your own custom reports for anyone in the business.

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Easy for Super Users

No script or coding.

Just simply point and click to add new down reasons, add a new part, change a target time and more.

Help tool tips, and videos are built in to assist you.

Point and click Admin changes

Live reporting

Built-in and customisable web based reports enable you to get your information quickly to make continuous improvement decisions. 

XL bolt-ons

XL is a fully self contained system with everything you need built right in.

A suite of Bolt-on solutions allows you to integrate and automate with outside systems.